• Charmilles Spark

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Commenced in the year 2006, Jig Engineering is a highly acknowledged firm of the industry that has come into being with a view to being the customer’s most preferred choice. The ownership type of our company is a Sole Proprietorship. The head office of our firm is located in Mumbai, Maharashtra. Leveraging the skills of our qualified team of professionals, we are instrumental in manufacturing, trading, exporting, importing and wholesaling a wide range of EDM Filter, Wire Guide, EDM Accessories and many more.

Our excellence integrated assortment is the production of the combination of the durable work of our hard-working manpower and the contemporary techniques that we own as our pride. Also, stringent quality checks are been carried out by us over the whole range, to assure that our products are flawless and are in compliance with the norms defined by the industry. Currently, we are in association with most of the valuable clients of the industry to develop a niche market for ourselves. We export 30% of our product to Saudi Arabia, Bangladesh and Europe.

Also, we import 60% products from Japan, Taiwan and Europe.

Sinker EDM, also called Die Sinking EDM, Ram EDM, Conventional EDM or Plunger EDM, uses spark erosion to machine or remove material from any electrically conductive material using a precision machined electrode submerged in a insulating EDM liquid. In Sinker EDM, a graphite or copper electrode is machined into the desired (negative) shape and fed into the workpiece on the end of a vertical ram creating the desired cavity. Sinker EDM Capabilities:. 7 Charmilles manual machines. 2 Charmilles manual machines with orbiting capabilities. 2 CNC Mitsubishi machines with automatic tool changers. EDM Drilling, also called Micro Hole Drilling, Micro Hole EDM Drilling, EDM Hole Popping, Small Hole EDM Drilling or Fast Hole EDM is a specialized field of EDM machining.

A small diameter electrode (.004' -.118' dia) spins about a spindle and plunges into the workpiece much like a drill & drill bit. The electrode is electrically charged by a servo-controlled generator producing the spark similar to the Sinker EDM Process, but unlike Sinker EDM its only objective is to drill holes. EDM Drilling is in many ways similar to a conventional drilling operation, but offers the advantage of EDM.

Charmilles Spark

Very low machining forces with the EDM process makes the drilling of exotic, hardened or delicate materials onto a flat, rounded or angled surface possible. Unified Tool is experienced in the manufacture of tooling, prototypes and precision machined and EDM components for a wide variety of industries.

Because of the new generation of high-speed Wire & Sinker EDM machines, manufacturers increasingly are discovering that EDM can produce many parts more economically than conventional machining. Today, EDM competes seriously with such machining processes as milling broaching and grinding. While most consider EDM for Die & Mold work, Unified Tool will also use their state-of-art EDM machines for applications such as aerospace and medical components.

Pictured below is a small sample of parts manufactured by Unified Tool's EDM Department.