Suzuki Df6 Outboard Service Manual

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  1. Suzuki Outboard Motor Df6 Service Manual
  2. Suzuki Df6 Outboard Engine
Motor

Suzuki Df6 Service Manual. Top tips - flushing your engine after use (Suzuki portable outboards) - Duration: 1:01. Suzuki Marine UK 13,670 views.

. what to do if water is found on top of the pistons. where do i put the ring gaps on a suzuki outboard pistons.

water on top pistons after head gasket 5.7mpi 2006. suzuki 115 outboard piston. what are the signs of a two stroke outboard motor that has a hole in a piston?

RELATED SUZUKI OUTBOARD SEARCHES: PROPELLERS An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart. Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor. Disassembly of propeller shaft components 1. Slide propeller shaft away from reverse gear housing assembly Account for reverse gear back-up shim thrust washer 2. Remove horizontal slider and forward gear thrust washer 3.

Remove spring 4. Using special tool, push dog pin shifter. Remove clutch dog shifter propeller shaft. PROPELLER. Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.

Inspect propeller bushing splines for wear or other damage and replace if necessary. Inspect propeller bushing for deterioration or slipping and replace if necessary. PROPELLER SHAFT COMPONENTS. Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary. Inspect clutch dog shifter for excessive wear, chip or other damage.

Replace if necessary. Inspect dog pin for bent or other damage. Replace if necessary. Inspect propeller shaft / splines for wear, twist or other damage.

Suzuki Outboard Motor Df6 Service Manual

Replace if necessary. PROPELLER SHAFT BEARING HOUSING. Inspect housing for cracks or other damage. Replace if necessary. Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage.

Replace if necessary. Inspect oil seals and O-ring for cuts, nicks or tears. Replacing propeller shaft oil seal 1. Remove retaining ring 2. Extract oil seals 1 and washer 2.3 using oil seal remover. Do not re-use oil seal once removed. Always use a new oil seal.

Suzuki df6 outboard

Apply Water Resistant Grease to inner circumference of housing. Using an oil seal installer, drive two oil seals (one at a time) into housing.

The lipped portion of seal should face towards propeller. Apply Water Resistant Grease to seal lips. Install washer and retaining ring.

PROPELLER INSTALLATION 1. Install spacer shaft, then slide on propeller 2. Fit spacer specified torque. 1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to Propeller nut: 55 N.m (5.5 kg-m, 40.0 lb.-ft.) 3. Push cotter pin secure.

PROPELLER SELECTION FOR COUNTER ROTATION For counter-rotation model, newly designed stainless steel propellers are available as follows. Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers. 1999-2011 Suzuki Outboard Models Covered In this: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 DF40QH (DF-40-QH, DF40-QH), DF50QH (DF-50-QH, DF50-QH), 1999 DF40T (DF-40-T, DF-40T), 1999 DF50T (DF-50-T, DF-50T), 2000 DF40 Y, 2000 DF50 Y, 2001 DF-40 W K1, 2001 DF-50 W K1, 2002 DF40 K2, 2002 DF50 K2, 2002 DF40 K3, 2003 DF50 K3, 2004 DF40/50 K4, 2005 DF-40/50 K5, 2006 DF-40/50 K6, 2007 DF-40/50 K7, 2008 DF-40/50 K8, 2009 DF-40/50 Models Supplement, 2010 DF 40-50 Supplement, 2011 DF 40-50 Supplement. 2000 2001 2002 2003 Suzuki Outboard Models Covered in this Service Manual/Repair Manual: 2000 Suzuki Four Stroke DF25 (DF 25) 25HP (25 HP) Engine.

Service

Suzuki Df6 Outboard Engine

2000 Suzuki Four Stroke DF30 (DF 30) 30HP (30 HP) Engine. 2001 Suzuki Four Stroke DF25 (DF 25) 25HP (25 HP) Engine. 2001 Suzuki Four Stroke DF30 (DF 30) 30HP (30 HP) Engine. 2002 Suzuki Four Stroke DF25 (DF 25)25HP (25 HP) Engine. 2002 Suzuki Four Stroke DF30 (DF 30) 30HP (30 HP) Engine. 2003 Suzuki Four Stroke DF25 (DF 25) 25HP (25 HP) Engine. 2003 Suzuki Four Stroke DF30 (DF 30) 30HP (30 HP) Engine.